Eliminate Fat Separation.
Automate Plant CIP Sanitation.
Industrial high-pressure homogenizers, jacketed fermentation vessels, and 3-tank automated CIP stations (500L–10,000L/H). Engineered for existing commercial dairies seeking to resolve quality bottlenecks and pass food safety audits.
Integrated with Industrial Standard Components & Hygienic Standards
Why Commercial Dairies Upgrade Processing Machinery
Eliminate single-point plant bottlenecks and pass strict food safety audits with heavy-duty standalone units.
Emulsion Stability
Micro-refines fat globules under high pressure (up to 25MPa), stopping cream separation and customer quality complaints.
Dead Corners
Seamless stretch-flanged arc joints and mirror-polished interior walls (Ra≤0.4μm) eliminate bacterial film growth.
Cleaning Labor
Automatic 3-tank CIP station circulates active acid and alkali sanitizers in a closed loop, eliminating pipe teardown.
Fermentation Precision
PLC-monitored jacketed heating maintains precise 30–50°C environments vital for starter culture propagation.
Identify Your Plant Bottleneck
Match your current production issue directly to our standalone machinery solution.
Cream Separation in Bottled Milk
Fat floats to the top of milk bottles or yogurt lacks a smooth, rich mouthfeel due to unrefined fat globules.
Solution: High-Pressure Homogenizer →Inconsistent Yogurt Batch Quality
Temperature drops during incubation ruin bacterial strain activity, resulting in batch-to-batch taste variations.
Solution: Jacketed Fermentation Tank →Hours Wasted on Manual Pipe Washing
Workers spend 2–3 hours manually disassembling stainless steel pipes, risking contamination and downtime.
Solution: 3-Tank Automated CIP Station →Standalone Industrial Processing Units
Upgrade specific machinery bottlenecks or integrate individual units into existing process lines with standard Tri-Clamp fittings.
High-Pressure Homogenizer
Critical for fluid milk and yogurt texture refinement. Using precision ceramic impact valves and heavy-duty plunger pumps, it shears fat globules below 1μm, completely preventing cream separation while enhancing product viscosity and mouthfeel.
Yogurt Fermentation Tank
Sanitary vertical vessel for set yogurt, stirred yogurt, and fermented dairy beverages. Built with dimple jacket insulation for hot-water heating and ice-water rapid chilling. Features slow-speed anchor agitation with PTFE scrapers to prevent batch scorching.
Automated CIP System (3-Tank Station)
Centralized Clean-In-Place station engineered with Acid Tank, Alkali Tank, and Pure Water Tank. Uses high-head centrifugal discharge pumps to create turbulent fluid scouring inside pasteurizers, homogenizers, and holding pipelines without part removal.
Total Cost of Ownership (TCO) & Value Guide
Evaluating capital expenditure against long-term utility, chemical, and product quality improvements.
1. Homogenization Pressure vs. Product Returns
Inefficient fat breaking leads to product separation in retail bottles, causing high store return rates and brand damage.
Upgrading to high-pressure dual-stage homogenization stabilizes milk fat uniform to 0.7–1.0μm, extending store shelf life by 50% and protecting commercial margins.
2. CIP Chemical & Water Recycling
Manual washing wastes thousands of liters of hot water and raw nitric acid/caustic soda solutions daily.
Our 3-tank CIP system incorporates online conductivity sensors to automatically return reusable chemical fluids back to storage tanks, slashing annual chemical OpEx by >30%.
3. Interoperability with Standard Utility Piping
Replacing an entire process line is costly. NexAgri standalone machinery uses international ISO/DIN standard sanitary Tri-Clamp connections, allowing fast drop-in replacement of failing third-party tanks or homogenizers without re-welding main factory headers.
Operational Cost Reductions
Engineering Standards & Technical Data
Engineered with sanitary SUS304 / SUS316 materials and ISO/DIN standard fittings.
5T/H Commercial Dairy Retrofit Case
An established dairy plant experienced bottled milk cream separation and high labor costs due to manual pipe dismantling. The facility integrated a NexAgri 25MPa Homogenizer and a 3-Tank Automated CIP Station directly into its existing processing headers.
Plug & Play With Existing Dairy Lines
Upgrading your plant does not require replacing your whole infrastructure. NexAgri standalone units engineered for direct drop-in integration with standard sanitary interfaces:
- ✓ Pasteurization & HTST Heat Exchangers
- ✓ Aseptic & Piston Filling Machinery
- ✓ Raw Milk Silos & Storage Vessels
- ✓ Existing Factory CIP Pipe Headers
- ✓ Central Siemens / Schneider PLC Systems
Standard ISO / DIN Tri-Clamp sanitary fittings ensure installation with zero structural re-welding needed on main plant lines.
Complete Your Dairy Infrastructure
Pair processing units with upstream milk cooling and downstream packaging equipment.
Horizontal Cooling Tanks
Heavy-duty direct-expansion storage tanks (1T–30T) maintaining raw milk at a constant 4°C prior to processing.
View Tank Models →
Milk Quick Cooling System
Instant plate cooling units designed to drop pasteurized milk temperatures to 2–4°C rapidly to protect shelf life.
View Details →
Outdoor Milk Silos
Large-scale vertical raw milk storage (20T–120T) with polyurethane insulation for large commercial plants.
View Specifications →Technical Frequently Asked Questions
Expert engineering answers regarding machinery sizing and integration.
Why is high-pressure homogenization necessary for fluid milk?
How does an automated CIP system reduce plant OpEx?
Can these standalone units integrate with my existing plant equipment?
What steel grade is used for chemical and dairy contact?
Upgrading Your Processing Facility?
Submit your target flow rate and machine requirements. Our engineering team in Zhangjiagang will supply precise machine spec sheets and a factory quote within 24 hours.
Factory direct supply for 500L/H to 10,000L/H processing facilities.